Summary

The paper reports the diagnosis of severe vibration in a 200 MW Kaplan hydro generator

(UG01), traced to stator ovalization that produces dynamic rotor eccentricity and strong

Unbalanced Magnetic Pull, causing large asymmetric shaft displacements that nearly reach the generator guide bearing clearance and create high rubbing risk; by combining long‑term vibration trends, orbital analysis, oil tribology, historical air‑gap measurements, and an extraordinary inspection, the authors confirm out‑of‑tolerance stator geometry and bearing clearance deviations, show that the Babbitt lining remains intact despite increased metallic particles in the oil, and recommend intensified monitoring, installation of air‑gap sensors, and stator repair to restore geometric conformity and prevent catastrophic failure

Additional informations

Publication type Session Materials
Reference A1_10796_2026
Publication year
Publisher CIGRE
Country Brazil
Study committees
File size 1 MB
Price for non member 30 €
Price for member 30 €

Authors

MATSUO Tiago Kaoru - AQTech Brazil; NASCIMENTO Emerson - AQTech Brazil; MATOS Rafael - AQTech Brazil; KLEIS Thiago - AQTech Brazil; SILVA Pedro - AQTech Brazil

Keywords

Condition monitoring, stator ovalization, vibration analysis, operational strategy

Condition-Based Operational Strategy for Life Extension of a Hydro Generator with Stator Ovalization