Summary

This study investigates the condition assessment of cellulose-based insulation in power transformers. The degree of polymerization (DP), as specified in IEC 60450, is widely recognized as the primary indicator of paper ageing. However, direct determination of DP requires sampling of the insulating paper, which is impractical during transformer operation.

Consequently, indirect assessment methods based on ageing markers in the insulating fluid are commonly employed. Traditionally, the concentration of 2-furfuraldehyde (2-FAL) has been utilized for this purpose, with DP values estimated using empirical correlations such as those proposed by Chengdong and De Pablo.

This work presents post-mortem analyses of 30 transformers of TenneT TSO GmbH to evaluate the correlation between 2-FAL concentration and DP values. Calculation methods by S.D.

Myers, Heisler & Banzer, Chengdong and De Pablo were compared. Results indicate a strong correlation with average DP values, although deviations occur for minimum DP values.

Additionally, the study examines the mitigating effect of oil regeneration on 2-FAL concentrations in two cases.

In recent years, alternative ageing markers such as methanol and ethanol have gained attention.

These parameters have been monitored in the German TenneT grid since 2019, yielding 846 measurements. Comparative analysis reveals that methanol concentrations generally exceed ethanol concentrations. While no definitive trend emerges when comparing methanol and 2-FAL, ethanol concentrations are consistently lower than 2-FAL.

A limitation of indirect methods is the loss of ageing markers during oil regeneration, which compromises DP estimation. To address this, a novel optical sensor has been developed for direct DP measurement. The system employs a light-emitting diode (LED) as a light source, with optical fibers guiding light to the insulating paper and returning reflected light to a compact spectrometer. Spectral analysis enables determination of paper ageing, exhibiting a strong linear correlation between sensor readings and DP values. This approach facilitates continuous monitoring during transformer operation.

Both the indirect and direct methods ultimately improve operational safety. This in turn allows more economical operation of the assets, as it promotes the process of condition-based assessment.

Additional informations

Publication type Session Materials
Reference A2_12337_2026
Publication year
Publisher CIGRE
Country Germany
Study committees
File size 1 MB
Price for non member 30 €
Price for member 30 €

Authors

MUENSTER Tobias - TenneT TSO GmbH; LAINCK Thomas - TenneT TSO GmbH; WERLE Peter - Leibniz Universität Hannover

Methods for Direct and Indirect Condition Assessment of Insulating Paper in Transformers