Summary

This paper presents the theory, methodology and experimental results of accelerated thermal aging tests of the silicone rubber applied in the world’s first 550 kV single-tower dry-type aircore shunt reactor installed in Brazil. This innovation replaced the traditional RTV (Room

Temperature Vulcanizing) silicone, enabling a single-tower design with a footprint reduction of 40% compared to traditional two-tower per-phase design.

In Brazil, shunt reactors are subject to a mandatory economical depreciation period of 36 years.

Therefore, accelerated thermal aging tests based on the Arrhenius model were performed in an innovative silicone rubber used at the external surface of the reactor. To address uncertainty associated with thermal degradation kinetic rates, aging tests were conducted at two distinct temperatures—200°C and 220°C—providing sensibility analysis.

After thermally accelerating the silicone rubber’s aging, mechanical and electric tests were periodically performed in accordance with relevant standards from International

Electrotechnical Commission (IEC) and International Organization for Standardization (ISO).

The results confirm that the material maintains its properties well above the end-of-life criteria, demonstrating equivalence to more than 36 years of continuous service. These findings support the technical maturity and long-term reliability of single-tower 550 kV dry-type air-core shunt reactor technology for modern transmission systems.

Additional informations

Publication type Session Materials
Reference D1_11400_2026
Publication year
Publisher CIGRE
Country Brazil
Study committees
File size 1 MB
Price for non member 30 €
Price for member 30 €

Authors

PEREIRA Leonardo N. - TEEE Brazil; WANG Jie - TEEE China; ASGEDOM Abraha - TEEE China; ZHOU Guangdong - TEEE China

Keywords

Accelerated aging, Arrhenius aging model, Silicon degradation, Thermal aging

Accelerated Aging Experiments of Silicon Rubber Insulation for the First 500kV Dry-type Air-core Shunt Reactor in Brazil