Summary

This study proposes a simplified and efficient strategy to develop high-performance HVDC insulation by designing a silane-integrated system based on a standard AC XLPE formulation.

Instead of modifying commercial products or employing complex grafting, three types of functional vinyl silanes (VS-L, VS-M, VS-H) with varying alkoxy densities were incorporated as a key component into the base formulation. The results demonstrate that VS-H, characterized by the highest alkoxy density, significantly enhances electrical reliability at 90℃, achieving a

DC breakdown strength of 283 kV/mm (a 15% increase over the reference) and a near-ideal field enhancement factor (FEF) of 1.03. These improvements are attributed to the formation of localized deep traps that effectively immobilize charge carriers and suppress field distortion.

Furthermore, the VS-H system exhibited superior thermomechanical stability with a hotelongation of 54% and excellent retention of mechanical properties after thermal aging. This research establishes that integrating high-density silane into a conventional AC XLPE is a robust and practical route for next-generation HVDC cable insulation.

Additional informations

Publication type Session Materials
Reference D1_11785_2026
Publication year
Publisher CIGRE
Country Korea, Republic of (South Korea)
Study committees
File size 953 KB
Price for non member 30 €
Price for member 30 €

Authors

LEE Taekwon - Hanwha Solutions; KIM Chanwook - Hanwha Solutions; KIM Sunkak - Hanwha Solutions; LEE Youngjoo - Hanwha Solutions

Keywords

HVDC Cable Insulation, XLPE, Vinyl Silane, Alkoxy Density

Enhancing HVDC Insulation Performance of XLPE via Tailored Vinyl Silane Additives: Correlating Microstructure, DC Breakdown, and Space Charge Behavior