Summary

This paper presents an in-depth study of the application of optimization techniques to the design of SF6-free gas-insulated circuit breakers, taking case studies from the recently developed 245/300 kV Dead Tank Breaker (DTB) and Gas Insulated Switchgear (GIS) circuit breaker, based on C4-FN mixtures. The motivation for this research stems from the urgent need to develop switchgear based on the off-the-shelf eco-efficient alternatives to SF6, a potent greenhouse gas traditionally used in high-voltage circuit breakers.

The paper outlines the initial design phase utilizing an automated workflow that integrates 2D/3D simulation tools and multi-objective optimization techniques. These methods enable parameter optimization for arc interruption, addressing both structural and functional aspects of the circuit breaker. Three levels of detail are identified:

1. high level design technology screening, e.g. puffer vs self-blast technologies 2. dielectric shielding arrangement and positioning inside the circuit breaker 3. shape optimizations e.g. of shields or of flow guiding features (typically, for exhaust design)

By leveraging these advanced optimization techniques and simulation tools, we significantly reduce the time, number of physical tests, and environmental resources required during the development process. This approach also allows for rapid assessment of whether a particular technology is suitable for a specific application, streamlining the decision-making process and minimizing unnecessary experimental iterations and delays.

Furthermore, a postprocessing tool for 3D dielectric simulation results is presented. It substantially reduces the time needed to document the robustness and reliability of a design.

The comprehensive overview provides valuable insights for end users regarding the design of modern high voltage SF6-free circuit-breakers, paving the way for greener electrical power systems.

Additional informations

Publication type Session Materials
Reference A3_12260_2026
Publication year
Publisher CIGRE
Country Switzerland
Study committees
File size 674 KB
Price for non member 30 €
Price for member 30 €

Authors

TEPPATI Valeria - Hitachi Energy Switzerland; THUNBERG Wilhelm - Hitachi Energy Switzerland; LU Yundi - Hitachi Energy Switzerland; FREI Peter - Hitachi Energy Switzerland; KOTILAINEN Sami - Hitachi Energy Switzerland; STOECKLI Marcel - ELECTROSUISSE / CIGRE Switzerland NC Secretary

Keywords

C4-FN mixtures, circuit breaker, current interruption, dielectric optimization, dielectric tests, eco gas mixture, high voltage, SF6 alternatives, SF6-free, short line fault, terminal fault, voltage withstand

Advanced optimisation Techniques for eco-efficient Circuit Breaker Design - Applications to a newly developed 245 / 300 kV SF6-free High Voltage Circuit Breaker