Summary

HTLS (High Temperature Low Sag) type 4 composite core conductors are a modern technology used in refurbishment of old overhead lines. Reconductoring the old conductors with theses higher performance solutions allow drastic ampacity increase, in a record time, and for a relatively low financial investment. As these solutions become more and more deployed on a global scale, several issues at installation also appear on a more regular basis. Higher strength and stiffness of carbon composite indeed brings newer requirements in terms of handling, bendability and care, which the industry is still learning and adapting to. Because of these specificities and the question of liability in case of defective product (in between manufacturers, contractors or user), several network operators have pushed for the development of novel monitoring technologies able to successfully ensure the integrity of the composite material at different stage of the conductor lifecycle. One of these solutions relies on dielectric assessment of the interface material in between aluminium (conductive layer) and carbon composite (load bearing layer), with the ability to trace back a current leak to a conductor mechanical flaw.

Although quite common in the cable industry, this inspection technology is currently limited to underground or subsea installation. Its deployment to overhead line design thus brings several new challenges in term of field practice, safety conditions or personnel training. This paper presents a detailed return of experience of an installation using this novel technology. It covers the adaptation of laboratory testing to field application (Technology Readiness Level 6 to 8) and all the complexity such step forward means: efficiently bringing a factory environment practice into a worksite environment. The paper also includes system performance indicators detectability and analysis of flaws are reported. As field proofing is a key element for larger adoption of any method on OHL installation, a detailed procedure is presented, highlighting specific steps in addition to regular stringing practices. Several miscellaneous topics are also addressed such as the applicability of the method to different weather conditions over the test protocols.

Additional informations

Publication type Session Materials
Reference B2_10703_2026
Publication year
Publisher CIGRE
Country France
Study committees
File size 1 MB
Price for non member 30 €
Price for member 30 €

Authors

RICHARD Leo - Epsilon Cable France; DUTRIEZ Cédric - Epsilon Cable France; DELBOVE Maxime - NEXANS; PLATENKAMP Erwin - TenneT

Keywords

HTLS conductor, Composite core, Non-Destructive Testing (NDT), Asset management, Field experience

Dielectric assessment of composite core conductors: impact and return of experience from a field deployment