Summary

Extra High Voltage (EHV) XLPE cable systems are increasingly used in hydroelectric projects with underground powerhouses, where environmental and space constraints limit overhead transmission lines. This is especially true in high-altitude Himalayan region with challenging terrain and seismic activity.

This paper presents the design and installation experience of a 400 kV AC XLPE cable system for power evacuation from an underground GIS to an outdoor pothead yard in a high-altitude hydroelectric project, highlighting the key routing challenges and the practical solutions adopted.

The approach involved detailed assessment of the cable route, identification of topographical, spatial, electrical and seismic constraints and development of coordinated design and installation measures. These included specialized cable support designs and routing arrangements for steep elevation changes, an alternative spare cable philosophy using a preengineered swapping arrangement, provision of a dedicated Earth Continuity Conductor for reliable sheath voltage control and integrated interface design with GIS equipment.

The solutions were implemented to enable safe installation, effective maintenance and reliable long-term operation of the cable system under site-specific constraints. The experience presented demonstrates the importance of integrated engineering approaches for successful deployment of EHV XLPE cable systems in high-altitude and underground hydroelectric applications.

Additional informations

Publication type Session Materials
Reference B1_10356_2026
Publication year
Publisher CIGRE
Country India
Study committees
File size 2 MB
Price for non member 30 €
Price for member 30 €

Authors

KUMAR * Akhilesh - BHEL, India; SHUKLA Dileep - BHEL, India; KAPIL Vivek - BHEL, India

Keywords

Routing, Installing, EHV, AC, XLPE, Land, Cables, Geotechnically, Challenging, Terrain

Routing and Installing EHV AC XLPE Land Cables in Geotechnically Challenging Terrain: Experience from the Himalayas