Summary

In this paper, we examine and report on the potential and effects of enlarging cable sizes and installing joint boxes on utility poles in the overhead cable laying method for 77 kV solidinsulated cables. Traditionally, the underground cable laying method has been mainly adopted, however, in Japan, overhead cable laying method is commonly adopted for 6.6 kV distribution cable. For 77 kV transmission system, overhead cable laying method has been rarely used and could be applicable only for relatively small cable sizes. This study clarifies the technical challenges and facility configuration related to enlarging the cable size for 77 kV in the overhead cable laying method, as well as installing joint boxes on utility poles.

The overhead cable laying method requires a smaller construction scale, resulting in higher

CAPEX efficiency, shorter construction period, and reduced environmental impact (such as less deforestation, land alteration, and disposal of contaminated soil). Specifically, compared to the underground cable laying method, approximately 60% cost reduction, about 30% shorter construction period, and a significant decrease in excavation volume were confirmed.

Additionally, a reduction in CO2 emissions from heavy machinery due to less excavation can also be expected.

From a technical perspective, measures such as adopting mechanically strong wire-shielding sheaths and copper protective pipes were implemented to address the increased weight associated with enlarging cable sizes and to protect against ground faults in joint boxes. Straight through joint without earthing is adopted to prevent back flashover events from the earth.

In terms of resilience, although recovery time is almost equivalent to that of the underground cable laying method, the overhead cable laying method allows flexible installation of joint boxes, providing superior response during outage for the repair work.

On the other hand, there are problems such as difficulties in co-installation with other companies’ cables due to domestic laws, the need for new poles due to insufficient load-bearing capacity of existing ones, and the risk of damage to support structures, and potential damages from vehicle collisions and typhoons. Taking those aspects into account, it can be considered that under specific conditions, the overhead cable laying method demonstrates superiority in terms of cost, construction period, and environmental impact.

Additional informations

Publication type Session Materials
Reference B1_10827_2026
Publication year
Publisher CIGRE
Country Japan
Study committees
File size 782 KB
Price for non member 30 €
Price for member 30 €

Authors

ISHIDA Tenki - Kansai Transmission and Distribution, Inc Japan; ENOMOTO Tadashi - Kansai Transmission and Distribution, Inc Japan; SUZUKI Satoshi - Kansai Transmission and Distribution, Inc Japan; YAMAGUCHI Aoto - Kansai Transmission and Distribution, Inc Japan; NAKAZAWA Azusa - Kansai Transmission and Distribution, Inc Japan

Keywords

Overhead Cable Laying, Shorter Construction Period, Reduction of the Environmental Impact

Application of 77 kV Overhead Insulated Cables