Summary

The rapid expansion of HVDC transmission driven by the global energy transition is forcing cable manufacturers to move from project-based, low-volume production toward large-scale, repetitive manufacturing of identical extruded HVDC cables and standardized accessories.

While current industry investments are largely focused on expanding manufacturing capacity, this paper demonstrates that capacity expansion alone is insufficient to control quality, cost, and delivery risks in high-volume production environments.

Using statistical process capability concepts, including Cp, Cpk, sigma level, and defect probability, the paper analyses extruded HVDC cable and accessory manufacturing processes under statistically stable conditions.

The paper concludes that the transition to high-volume manufacturing of extruded HVDC cables and accessories requires a strategic shift from capacity-driven expansion toward systematic process capability improvement. This shift is essential to ensure predictable quality performance, economic sustainability, and reliable delivery for future HVDC transmission projects.

Additional informations

Publication type Session Materials
Reference B1_12273_2026
Publication year
Publisher CIGRE
Country Switzerland
Study committees
File size 561 KB
Price for non member 30 €
Price for member 30 €

Authors

GUENDUEZ Rabia - KRAUS Consulting GmbH Switzerland; KRAUS Jürgen - KRAUS Consulting GmbH Switzerland; STOECKLI Marcel - ELECTROSUISSE / CIGRE Switzerland NC Secretary

Keywords

process capability, high-volume manufacturing, defect rate, sigma level

Scalable and efficient production Strategies for HVDC Cables and Accessories: Enabling the Next Generation of Energy Infrastructure